(1) Burners: Abell Combustion has been designing Combustion Systems utilizing
the below mentioned burners for their supreme performance
and operating characteristics in Furnaces and Glory Holes
for two decades. These burners will withstand the rigors of
the harsh environment that they are subjected to.
a. Eclipse ThermJet Burners –
An Industrial High Velocity
Nozzle – Mix Burner for Furnaces. They offer an exceptionally
high Turndown ratio along with the lowest emissions in the
TJ015 - 150,000 BTUH
TJ025 - 250,000 BTUH
TJ040 - 400,000 BTUH
TJ050 - 500,000 BTUH
b. Giberson Burners – One
of the most popular and durable burners for Furnaces and
Glory Holes. They run on a High Pressure Gas Venturi System
or a Low Pressure Gas Pre-Mix System.
B-650 - 50-195,000 BTUH
B-255 - 40-150,000 BTUH
B-250 - 36-120,000 BTUH
B-250S - 25-95,000 BTUH
B-7/32 - 20-70,000 BTUH
B-3/16 - 10-45,000 BTUH
c. Pine Ridge Enterprise –
Heavy Duty Pre-Mix Burners for Glory Holes. They offer a
very low noise level. For sizing purposes, please provide
inside diameter and inside length of Glory Hole.
GH390 – for Glory Holes
with a 2.5 Cubic Feet Volume
GH590 – for Glory Holes with a 5 Cubic Feet Volume
GH890 - for Glory Holes in excess of a 5 Cubic Feet Volume
2.) Blowers: High Quality, rugged, dependable, constant pressure
machinery. Optional Filtered inlets, and TEFC High efficiency
are available. Please specify electrical characteristics.
a. Pyronics Blowers
LC 8 – 8 oz. Pressure,
166 CFM, capable of providing 1,000,000 BTUH
LC 16 – 16 oz. Pressure,
230 CFM, capable of providing 1,380,000 BTUH
b. Eclipse Blowers
SMJ 3619- 16 oz. Pressure, 255
CFM, capable of providing 1,500,000 BTUH
c. Chicago Blower
7 oz. Pressure, 209 CFM, Capable
of providing 1,254,000 BTUH – Inexpensive blower
for the performance.
3.) Mixers: The best mixers available for Furnaces and Glory Holes.
a. Pyronics Multi – Flow
Mixers –An exceptional, adjustable,
high efficiency proportional mixer. Wide capacity ranges.
Integral Gas adjuster and patented Air Tube Control for
Optimum Burner performance. Sizes: 1” – 3”
b. Pyronics Venturies- LP Gas or
Natural Gas Venturi Mixer. Heavy cast iron construction.
Simple to install and maintain. Sizes ¾” –
3” NPT outlet.
Zero Regulators: The most important component on a
combustion system for the precise gas flow control of a pre-mix
or nozzle mix burner system.
a. Karl Dungs Proportionator/ Zero Governor. The regulator holds a constant gas/air ratio during turndown by varying gas flow to the burner in proportion to combustion air flow. Adjustable ratio for excess air or gas operation. 1/2" --3" NPT.
Gas Valves: Abell Combustion, Inc. offers only the
quality Gas Shut Off Valves on the market. All valves are
approved to UL, FM, and CSA standards.
a. Eclipse Manual Reset Valves
– Manual opening valve that automatically shuts off
the gas supply to a combustion system when any interlocking
limit switch opens. Sizes: ¾” NPT – 4”
b. Asco Solenoid Valves –
Normally closed direct acting Solenoid Valve provides positive
shut off on the main gas line. Optional Features include
“Visual Indication” and “Proof of Closure”.
Sizes: 3/8” NPT – 3” NPT
c. Dungs Gas Valves- Single and dual Modular Safety Shut-off
valves with provisions for Hi and Lo Gas Pressure Switch
mounting. This design reduces overall Gas train size and
complexity. Sizes: ½” NPT - 3” NPT.
Gas Valves: There are many different Manual Gas Valves
on the market but they may not be appropriate for the precise
gas flow and adjustment that is required on an intricate Combustion
System. Abell Combustion supplies valves which serves these
needs based on performance and design.
a. Ball Valves- Valves for on-off
control. Optional Side Tap for mounting of gage. U.L. Listed,
sizes- ¼” NPT – 2” NPT.
b. Metering Orifice Valve-Adjusts
the gas flow for the desired
air/gas ratio on a Nozzle Mix Burner System by means of
unique V-port design that allows for an extremely fine ratio
adjustment. Sizes: ½” NPT – 2”
c. Needle Valves- Heavy duty Bronze
valve with large handle
rated @ 150# Pressure Maximum. Sizes: ¼” NPT
– 1” NPT
7.) Air Valves:
a. Pyronics & Eclipse Manual
Butterfly Valves - Economical
Manual Flow valve for Air or Gas. Cast iron body rated @
25 PSIG Max. Large easy-grip dial handle. High Temperature
models rated @ 750 degrees F. Sizes: ¾” –
b. Pyronics & Eclipse Automatic
Butterfly Valves w/ Mounting
Package for Control Motors.- Motorized Butterfly Valves
are used for modulating air or gas flows to the burner by
means of a modulating control motor. Sizes: ¾”
– 6” NPT.
Controllers: Abell Combustion, Inc. sells many different
types of controllers. We have used the following on furnaces
and annealers based on ease of operation and performance capabilities.
a. Watlow 981 Series – A
very user friendly ramping control for Furnaces which offers
(4) Files with (6) steps in each File for ramps, soaks,
and time based profiles. Proportional or on-off capabilities.
b. Partlow 1166 - 1/16 DIN- microbased
controller which holds up to (4) programs of (16) segments
each. Proportional or on-off capabilities.
Parlow 1462 – ¼ DIN
controller with (8) programmable set point programs and
a maximum of (16) segments per program. Proportional or
Partlow Mic 6000 – Microbased ¼ DIN Controller
with (8) programmable set point profiles. Each profile can
have (6) Ramp and Soak segments. Proportional or on-off
c. GB4 – Digitry Programmable
Temperature Control for control of (5) independent annealers,
Power sharing, extra program storage, and enhanced zone
d. GB1 – Digitry Programmable
Temperature Controller with (10) stored profiles for a single
Annealer, PC connection and graphing, and PID control.
– Economical Temperature
Meter is designed for a variety of Temperature, Current
and Voltage measuring applications. Excellent accuracy and
small size. Selectable Thermocouple inputs: Type J,K,T,E,R,S,
9.) Combustion Safeguards and Accessories:
a. Eclipse Vera – Flame,
Single Burner - Microprocessor based Flame Safeguard w/
Indicating Lights to monitor, diagnose, troubleshoot and
control a single Burner Combustion System.
b. Eclipse Vera –
Flame, Mounted in Custom Control Panel w/ Cutout(s) for
Controller and/or Hi-Limit Mounting, Selector Switches and
Lights. Will also build to customers’ specifications.
c. Protection Controls Single
Burner Flame Safeguard For Manual or Automatic Lighting
of Furnace – All Units are pre-wired and ready to
install. Options include Dust-tight Steel Enclosure, Start
Pushbutton, Flame Indicating Signal Light and Custom Designed
d. Ultra Violet Scanner – Monitors the Burners flame
by sensing the Ultra Violet contained within. Options include
Magnifying Lens, Heat Seal Assembly and Insulating/Purging
10) Combustion Accessories:
a. Antunes Hi-Lo Dual Gas Pressure
Switch in a single aluminum body with manual or automatic
reset. Pressure ranges are 1” – 50” W.C.
with set point indicators.
b. Antunes Air Pressure Switch
– A cast iron aluminum industrial type Air Switch
available in ranges of .07” – 35” W.C..
The switch is adjustable and has set point and range indication.
c. Control Motors – ( Honeywell,
Dungs, and Eclipse ) - Used to operate Butterfly Valves.
Models are available for a variety of Timings, Torques,
and Control methods, including Two-Position and Current-to-Position
proportioning ( 4-20 mA input ). All models are U.L. approved.
d. Pressure Gages – Air or
Gas – Large, easy to read Black on White Scale. High
Pressure series ranges from 0-160 PSI. Lo Pressure series
ranges from 0-55” W.C. . ¼” and 1/8”
NPT connections available.
e. Ignition Transformers –
Heavy Duty industrial type. Primary 120V, Secondary 6000V.
f. Thermocouples – Abell
Combustion offers a large variety of Thermocouples for use
in virtually all High Temperature process applications.
Types J,K,T,E,N,R,S, and B are offered. Options consist
of Ceramic Protection tubes, numerous Sheath diameters and
material, various Connection Heads and Mounting Hardware.
Specify length for pricing.
g. Thermocouple Extension Wire
– Specify length and gauge (Range 14-30).
h. Phone Dialer with Back-up
Battery and AC Adapter - When the furnace shuts down unexpectedly
the unit will call any combination of up to (4) regular
telephones, cell phones, or pagers. It will deliver a customized,
recorded message to telephones and a numeric code to pagers.